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Potash

All dollar values are CDN.

Cory

Operations

Annual operational capability — 0.8 million tonnes KCl
Mining depth — 1,021 meters
Products — white soluble, granular, chicklet and K-Prill products used for agriculture and industrial applications

Performance

Significant Events

  • Received approval for the Red Product Expansion Project from the Saskatchewan Ministry of Environment in October 2009
  • Increased the workforce by 73 people in 2009 as part of expansion ramp‑up
  • Able to keep hourly employees working 97 percent of the year despite 12 weeks of shutdowns by redeploying them to capital and maintenance projects

Community Relations

  • Gave 37 site tours in 2009 to groups ranging from high school students to customers
  • Staggered work shifts to respond to local concerns about traffic impact and congestion resulting from the large number of contractors working on-site for expansion projects
  • Began an off-ramp access to the site in late 2009, which will reduce blind spots exiting the site and allow for safer entry

Community Donations

  • Donated $16,000 to local organizations including the United Way, Ducks Unlimited, Children’s Health and Hospital Foundation, Steelworkers Organization of Active Retirees (SOAR) and several minor hockey teams
  • Donated $53,000 to the United Way campaign, supported by USW Local 7458 and PotashCorp staff

Awards

  • Finished first in both the mine problem event and the first aid event at the Provincial Mine Rescue Competition; was the overall underground runner-up
  • Recognized by the United Way of Saskatoon and Area (along with PotashCorp Allan and Patience Lake and the PotashCorp head office) for raising more than $2 million over the life of the program

Energy and Environment

  • Installed flow meters on the underground mine air heaters to more accurately track usage, optimize the system and minimize natural gas usage
  • Undertook a number of site remediation and rehabilitation projects, including upgrading the west seepage well; repairing dykes in the tailings management area; re-grading and re-building the slope face; and turning and aerating the land farm to reduce hydrocarbon levels in the soil
  • Hosted students and professors from the University of Saskatchewan who were researching soil amendments to reduce salinity
  • Installed TurboScrubbers in the new mill to reduce water usage and dust emissions
  • Took steps to prevent waste build-up at the site from work related to the expansion project: sent all scrap steel and copper to a metal recycling facility; re-used concrete waste as rip-rap or spillway reinforcement; sent wooden cable reels back to the supplier for re-use; and worked with CN Rail to remove used railway ties from site

Local Procurement

  • Made local purchases in 2009 of $17.1 million, or 60 percent of all expenditures (excluding major expansions, raw materials, energy and transportation)
Cory
Source: PotashCorp
  2005 2006 2007 2008 2009
Annual Production (000 tonnes KCl) 826.0 772.0 768.0 420.0 416.3
           
Employment          
# of employees 207 209 233 271 344
Gender ratio (% female/total employees) 3.4 3.3 3.0 3.3 2.9
Average tenure (years) 13.1 13.7 12.1 10.7 9.3
Absenteeism rate (% hours absent) 6.0 5.7 6.1 6.0 5.1
Employee training (hrs per employee) 43 61 35 55 104
           
Safety Performance          
Lost-time frequency (per 200,000 hrs) 0.4 0.4 1.0
Recordable frequency (per 200,000 hrs) 4.1 2.2 5.4 8.1 2.7
           
Greenhouse Gas Emissions          
GHG emissions (000 tonnes) 37.1 36.6 35.0 25.3 30.7
Normalized GHGs (GHGs/tonne production) 0.05 0.05 0.05 0.06 0.07
           
NPRI Air Pollutants (tonnes)          
Nitrogen oxides 34.9 35.1 34.9 23.6 34.4
Carbon monoxide 32.4 29.7 29.4 28.5 18.0
Particulates (dust) 527.0 475.0 412.0 254.0 405.6
Volatile organic compounds 3.6 4.0 2.5 2.3 2.6
           
Mining Waste (000 tonnes)          
Coarse tailings to storage 914.7 653.7 864.3 627.7 524.4
Fine tailings 107.7 98.9 109.0 165.8 149.3
Salt in brine injection well 904.0 1,029.9 847.3 839.0 621.5
           
Water Use (000 m3)          
Water withdrawn 1,525 1,488 1,442 1,410 1,338
Recycled water 24,344 19,643 20,315 12,862 10,880
           
Environmental Expenditures
($ 000)
         
Operating expenditures 1,438 1,272 1,662 1,539 1,562
Capital expenditures 408 436 590 6,738 2,400
           
Energy          
Energy costs ($ million) 29.4 23.9 23.7 21.6 20.4
Energy use (TJ) 3,234 3,048 3,242 2,231 2,528
Energy efficiency (GJ/tonne production) 3.9 4.0 4.2 5.3 6.1
           
Procurement          
Local purchasing ($ million) 18.4 15.6 18.2 21.9 17.1
Cory Cory Facility Contact Information
Box 1320
Saskatoon, SK S7K 3N9
Canada
(306) 382-0525

General Manager
Kevin Coombs