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Phosphate

All monetary amounts are in US dollars.
All units of measure are English.

Marseilles

Operations

Animal feed ingredients plant

Annual capacity — 306,000 tons of dicalcium phosphate and monocalcium phosphate feed supplements

Performance

Significant Events

  • Achieved six years with no lost-time injuries in June
  • Moved into a new office building, which was awarded Gold Certification under the Leadership in Energy and Environmental Design (LEED) Green Building Rating System
  • Hosted a presentation by the National Safety Council on distracted driving (primarily cell phone use) attended by more than 500 people, including employees, their families and the staff and students at Seneca High School
  • Improved production process to make product more uniform in size, a product quality improvement

Community Relations

  • Took a more active role in the Illinois River Area Chamber of Commerce (IRACC), hosting one of their “Business After Hours” meetings
  • Sponsored the YMCA Partners in Youth program and the LaSalle County Eco Meet
  • Encouraged employees to maintain, on company time, a one-mile stretch of the Illinois & Michigan (I&M) Canal, which serves as a hiking/biking trail
  • Sponsored the Newspapers in Education event at Seneca High School

Community Donations

  • Donated more than $10,000 to community organizations in 2009, including the United Way of Eastern LaSalle County, Starved Rock Area Special Olympics, LaSalle County Easter Seals, Canal Corridor Association and Ottawa River Rescue
  • Contributed $800 of in-kind goods and services, including donations to Illinois & Michigan Canal, Securitas, Ottawa Salvation Army, Seneca Food Pantry and Marseilles Food Pantry

Awards

  • Recognized by the YMCA as a Partners in Youth sponsor
  • Recognized by the United Way of Eastern LaSalle County as a member of the Top Ten Club (percent increase) and the Top Twenty Club (combined corporate and employee gifts)
  • Awarded a Certificate of Appreciation from the Office of the Governor for work with the I&M Canal
  • Received a Safety Leadership Award and a Perfect Record Award from the National Safety Council for six years without a lost-time injury

Energy and Environment

  • Increased use of photocells for lighting to reduce energy consumption
  • Insulated and sided the Laboratory Building to improve energy efficiency
  • Installed a chlorination system for the plant well and a water softener and iron removal system for the office building well to improve water quality

Local Procurement

  • Made local purchases in 2009 of $2.9 million, or 87 percent of total expenditures (excluding major expansions, raw materials, energy and transportation)
Marseilles
Source: PotashCorp
  2005 2006 2007 2008 2009
Annual Production (000 tons)          
Dicalcium/monocalcium phosphate 140 131 146 129 151
           
Employment          
# of employees 24 25 25 26 25
Gender ratio (% female/total employees) 8.3 8.0 8.0 11.5 12.0
Average tenure (years) 15 16 17 18 18
Absenteeism rate (% hours absent) 1.1 0.7 1.1 1.2 0.2
Employee training (hrs per employee) 35 47 37 29 112
           
Safety Performance          
Lost-time frequency (per 200,000 hrs)
Recordable frequency (per 200,000 hrs) 7.9 7.5
           
Greenhouse Gas Emissions          
GHG emissions (000 tons) 34.6 32.5 36.4 33.1 38.6
           
Criteria/Significant Air Pollutants (tons)          
Nitrogen oxides 8.5 8.0 9.0 8.6 9.8
Carbon monoxide 7.2 6.7 3.6 3.4 3.9
Particulates (dust) 16.6 15.5 17.4 15.5 18.2
           
Water Use (million gallons)          
Water withdrawn 16.2 15.5 12.6 11.8 14.2
Recycled water 11.7 11.0 4.8 4.8 4.6
           
Environmental Expenditures ($ 000)          
Operating expenditures 38.2 44.5 133.8 43.4 112.9
Capital expenditures 196.7
           
Energy          
Energy costs ($ million) 2.0 1.9 1.4 2.5 1.6
Energy use (BBtu) 203 191 216 208 234
           
Procurement          
Local purchasing ($ million) 0.5 1.2 1.0 2.6 2.9
Marseilles Marseilles Facility Contact Information
2660 East US Route 6
Marseilles, IL 61341
United States
(815) 795-5111

General Manager
Bob Startzer