Nitrogen
All monetary amounts are in US dollars.
All units of measure are English.
Augusta
Operations
Annual capacity — 786,000 tons of ammonia
Products — anhydrous ammonia, urea, nitric acid, ammonium nitrate and liquid fertilizers
Performance
Significant Events
- Set a record for observations under the Behavioral Based Safety Process, completing 9,286 (a 29 percent improvement over 2008)
- Set an annual ammonia production record of 760,998 tons
- Increased nitric acid plant capacity by 40 tons per day; improved plant reliability by replacing key pieces of process equipment; reduced nitrous oxide emissions by about 1,500 tons per year (a greater than 90 percent reduction)
- Increased the urea synthesis capacity by 170 tons per day; increased urea prilling capacity by 150 tons per day; improved plant reliability by replacing key pieces of process equipment and raised energy efficiency in the urea process by 120,000 million Btu per year
- Developed core competencies to improve leadership skills for supervisors and other leaders
- Implemented a wellness program that provides fruit, fitness equipment, on-site aerobic classes and a monthly wellness newsletter for employees
Community Relations
- Participated in the River Road Community Advisory Panel (CAP), which held four meetings in 2009; focused on how the CAP can become more involved in local schools, on-site railroad safety and how community participation in the CAP can be improved
Community Donations
- Donated $90,870 to community organizations, including Southeastern Natural Sciences, University Health Care Foundation, Augusta Boxing Club, Morris Museum of Art and the United Way
- Contributed $12,344 of in-kind goods and services to Adopt-a-School, Golden Harvest Food Bank, Toys for Tots, Kentwood Nursing Home, University Healthcare Foundation, the United Way and the River Road CAP
Education Partnerships
- Participated in education initiatives and partnerships, including an Adopt-a-School program with Hornsby Elementary and East Augusta Middle schools; a coop program affiliation with Georgia Tech and Clemson University; sponsored all Aiken County science and mathematics teachers at the annual Teacher’s Appreciation Dinner; and supported Augusta State University’s 2009 National Science Olympiad
- Contributed to the Augusta Boxing Club, with a portion of the money used to fund a scholarship that includes tuition, fees and books
Awards
- Recognized by the United Way for Top Corporate Gifts and Top Campaigns with fewer than 300 employees in Richmond County
- Recognized by Toys for Tots as a Generous Giver
- Recognized by W.S. Hornsby Elementary School as a Generous Volunteer
Energy and Environment
- Provided $25,000 to Augusta’s Southeastern Natural Science Academy to assist in the long-term funding of projects to study nutrient loading in the upper Savannah River Basin and dissolved oxygen levels in the Savannah Harbor
- Reduced total nitrogen discharges into the Savannah River by more than 16 percent compared to 2008 by identifying wastewater discharges and processing the wastewater internally
- Installed a selective catalytic reduction (SCR) control device on the stack in the C-1 nitric acid plant, which reduced NOx emissions by about 1,500 tons/year — a 94 percent reduction over 2008
Local Procurement
- Made local purchases in 2009 of $34.6 million, or 65 percent of total expenditures (excluding major expansions, raw materials, energy and transportation)
| Augusta | |||||
|---|---|---|---|---|---|
| Source: PotashCorp | |||||
| 2005 | 2006 | 2007 | 2008 | 2009 | |
| Annual Production (000 tons) | |||||
| Ammonia | 722 | 698 | 672 | 743 | 761 |
| Urea solids | 397 | 356 | 344 | 395 | 421 |
| Nitrogen solutions | 267 | 217 | 263 | 349 | 280 |
| Nitric acid | 518 | 583 | 579 | 653 | 554 |
| Employment | |||||
| # of employees | 119 | 118 | 118 | 124 | 124 |
| Gender ratio (% female/total employees) | 8.4 | 8.5 | 8.5 | 8.8 | 8.9 |
| Average tenure (years) | 16.7 | 16.9 | 16.5 | 16.0 | 16.3 |
| Absenteeism rate (% hours absent) | 1.9 | 2.4 | 2.0 | 2.5 | 2.0 |
| Employee training (hrs per employee) | 192 | 24 | 2 | 225 | 305 |
| Safety Performance | |||||
| Lost-time frequency (per 200,000 hrs) | — | 0.7 | — | — | 0.7 |
| Recordable frequency (per 200,000 hrs) | — | 0.7 | 1.5 | 1.5 | 0.7 |
| Greenhouse Gas Emissions | |||||
| GHG emissions (000 tons) | 1,195 | 1,209 | 1,185 | 1,222 | 1,300 |
| Normalized GHGs (GHGs/ton production) | 1.9 | 2.0 | 2.0 | 1.8 | 2.1 |
| Criteria/Significant Air Pollutants (tons) | |||||
| Nitrogen oxides | 2,251 | 2,533 | 2,260 | 2,274 | 967 |
| Carbon monoxide | 497 | 502 | 497 | 580 | 555 |
| Ammonia | 1,737 | 1,718 | 1,745 | 1,810 | 1,719 |
| Emissions to Water (tons) | |||||
| Ammonia as N | 97 | 213 | 170 | 206 | 180 |
| Total nitrogen as N | 191 | 411 | 411 | 362 | 372 |
| Water Use (million gallons) | |||||
| Water withdrawn | 2,001 | 1,476 | 940 | 1,735 | 1,640 |
| Recycled water | 757 | 757 | 447 | 588 | 559 |
| Environmental Expenditures ($ million) |
|||||
| Operating expenditures | 4.8 | 4.0 | 10.0 | 6.4 | 5.9 |
| Capital expenditures | 2.4 | 0.8 | 1.4 | 2.5 | 1.7 |
| Energy | |||||
| Energy costs ($ million) | 228 | 202 | 190 | 266 | 130 |
| Energy use (BBtu) | 24,939 | 24,843 | 24,195 | 25,887 | 25,613 |
| Energy efficiency (MMBtu/ton NH3) | 31.0 | 31.5 | 31.8 | 31.4 | 31.5 |
| Procurement | |||||
| Local purchasing ($ million) | 22.8 | 24.4 | 30.6 | 33.6 | 34.6 |





