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Environment


G3 Indicators PotashCorp's Environmental Performance in 2008
Materials
EN1.
Materials used.

Our potash and phosphate businesses mine ore to make product. Most natural gas is consumed to make ammonia, while sulfur is used to generate steam and make sulfuric acid. Limestone consumed to produce monoammonium phosphate and diammonium phosphate is mined at Weeping Water and purchased at other locations. Few recycled materials and wastes are used in the production of potash, phosphate or nitrogen compounds, except recovered sulfur – a byproduct of oil refining or natural gas production – in producing phosphoric acid.

Materials Mined or Consumed
  2004 2005 2006 2007 2008
Potash ore (million tonnes) n/a 24.3 18.9 24.9 23.1
Phosphate rock (million tonnes) n/a 7.6 7.7 7.3 7.1
Natural gas (million TJs*) n/a 138.3 134.2 146.8 137.8
Sulfur (million long tons) n/a 2.0 2.0 2.1 1.8
Ammonia (million tonnes) n/a 1.8 1.6 1.9 1.6
Limestone (million tonnes) n/a 0.28 0.27 0.26 0.21
n/a = not available
* terra joules
EN2.
Percentage of materials used that are recycled input materials.
Few recycled materials and wastes are used in the production of potash, phosphate or nitrogen compounds, except recovered sulfur – a byproduct of oil refining or natural gas production – in producing phosphoric acid.
Energy
EN3.
Direct energy consumption broken down by primary energy source.
PotashCorp uses energy in mine and milling processes and in chemical and manufacturing operations. Our operations consume energy from outside sources by burning fossil fuels (44 percent), reforming natural gas to make ammonia (49 percent) and purchasing electricity (7 percent). These outside sources of energy do not include the energy that is recycled within the process to make it more efficient.
EN4.
Indirect energy consumption broken down by primary source.

Indirect energy is the energy consumed by providers to make the electricity we purchase. Electricity is the only indirect energy currently monitored. Our electricity purchases vary each year based on the products that we make.

Indirect Energy Use (000 TJ*)
  2004 2005 2006 2007 2008
PotashCorp 32.5 34.8 33.9 36.0 38.5
* terra joules
EN5.
Total energy saved due to conservation and efficiency improvements.
About 25 percent of our total energy used is energy that is recaptured from the process. We recapture heat that would otherwise be wasted and make it into steam or electricity (cogeneration) to drive our processes.
EN6.
Initiatives to provide energy-efficient products and services.

Energy Efficiency Projects in 2008

  • Allan – We began engineering upgrades to a boiler to increase efficiency.
  • New Brunswick – We tied into two natural gas wells on site property to replace oil with natural gas as a fuel for existing boilers, helping to reduce GHG emissions.
  • Aurora – We began to replace two sulfuric acid plants built in the 1970s with a single energy-efficient sulfuric acid plant incorporating a heat recovery unit. An existing electricity generator will be upgraded to use the steam from the new sulfuric acid plant.
  • White Springs – We established a program to shut down unnecessary equipment wherever possible, to increase monitoring and preventive maintenance of electrical equipment and to improve electrical distribution patterns in the mine areas.
  • Trinidad – We modified a boiler to improve the efficiency of a turbine, and we upgraded one of the ammonia plants to make more efficient use of steam.
EN7.
Initiatives to reduce indirect energy consumption.
N/A
Water
EN8.
Total water withdrawal by source.

Our operations withdraw water from rivers, groundwater aquifers and the Atlantic Ocean. About 75 percent of the water withdrawn is for phosphate mining operations, which use water to transport raw material. The processes are closed loop by design with minimal loss of water.

Water Used (000 m3)
  2004 2005 2006 2007 2008
Well water 137,504 126,209 121,246 121,649 122,697
River water 26,623 19,645 16,606 15,959 22,611
Municipal, desalinated, industrial water 16,953 12,540 11,052 10,251 11,305
Total water withdrawn 181,080 158,394 148,904 147,859 156,613
Recycled water 1,003,643 1,012,507 972,162 954,702 858,695
Total water used 1,181,813 1,172,713 1,120,412 1,113,784 1,016,237
EN9.
Water sources significantly affected by withdrawal of water.
Water used by PotashCorp's operating sites does not significantly affect any ecosystems, habitats or water sources.
EN10.
Percentage and total volume of water recycled and reused.
Recycled water accounted for 84 percent of PotashCorp's total water consumption in 2008. Recycling occurs mainly in the phosphate operations.
Biodiversity
EN11.
Location and size of land owned, leased, or managed in, or adjacent to, protected areas.
N/A
EN12.
Description of significant impacts of activities on protected areas.
Phosphate mining creates our largest land impacts, primarily on wetlands at Aurora and White Springs. PotashCorp's permits and agreements with federal, state and local authorities require us to preserve sensitive lands from mining, to enhance or restore public lands and to grant conservation easements, off-site mitigation and defined contributions for public acquisition of environmentally sensitive lands in the region.
EN13.
Habitats protected or restored.
Lands affected by company operations are remediated, reclaimed and/or restored. As part of land reclamation, PotashCorp plants an average of 30,000-40,000 trees at operation sites annually. That number can rise significantly during peak phases of the reclamation process. At least one acre of wetlands is mitigated for each disturbed at White Springs. One and a half acres of wetlands are mitigated for every acre of wetlands disturbed at Aurora.
EN14.
Strategies, actions and future plans for managing impacts on biodiversity.

Two considerations shape PotashCorp's approach to biodiversity:

  • Our SHE Policy commits the company to minimize impacts on the environment, which helps preserve biodiversity
  • We meet all federal, state/provincial and local regulatory requirements, which often include enhancing natural biodiversity by creating new habitats. The mining permit process at our phosphate operations requires a detailed environmental impact statement that explains how PotashCorp will avoid or mitigate impacts on plant and animal species. Public involvement is also part of the permitting process
EN15.
Number of IUCN Red List species and national conservation list species with habitats in areas affected by operations broken down by level of extinction risk.

PotashCorp is unaware of any (IUCN) Red List species in areas affected by our operations.

In Saskatchewan, nine wildlife species at risk have breeding ranges that overlap with project areas: piping plover and burrowing owl (endangered); loggerhead shrike and Sprague's pipit (threatened); and yellow rail, long-billed curlew, short-eared owl, northern leopard frog and Monarch butterfly (species of concern). Our operations have not had known impact on their habitats.

The area near our White Springs plant in Florida is home to species listed by federal or state authorities as endangered, threatened or of special concern. Potential impacts have been comprehensively evaluated for the project area. Wildlife agencies have determined that operations would have no impact on those species, or that impacts could be mitigated by minimizing operations in sensitive habitats, creating new habitats for relocation and raising awareness of potential impacts among workers.

Emissions, Effluents and Waste
EN16.
Total direct and indirect greenhouse gas emissions.
Direct Greenhouse Gas Emissions – by Type (000 tonnes)
  2004 2005 2006 2007 2008
CO2 fuel 3,469 3,516 3,155 3,504 3,490
CO2 process 2,604 2,566 2,335 2,580 2,366
Nitrous oxide as CO2 e 1,901 1,915 1,916 2,284 2,108
Methane as CO2 e 24 32 29 32 32
Total GHGs as CO2 e 7,998 8,029 7,435 8,400 7,996

Indirect GHG Emissions from Electricity
Indirect GHG emissions are an estimate of the emissions stemming from the net electricity purchased. Our Aurora, White Springs and Trinidad facilities sell electricity back to the grid, so curtailed production results in less electricity sold – which was the case at all three facilities in 2008 but most significantly at White Springs.

Indirect GHG Emissions from Electricity (million tonnes)
  2004 2005 2006 2007 2008
Company-wide 1.4 1.5 1.4 1.5 1.6
EN17.
Other relevant indirect greenhouse gas emissions.

Other indirect GHG emissions are not tracked at present.

EN18.
Initiatives to reduce greenhouse gas emissions and reductions achieved

PotashCorp has targeted a 10 percent decrease in normalized GHG emissions by 2012, from 2.01 (2007) to 1.81 (2012). We plan to install GHG controls at nitric acid plants to achieve this target. We have installed monitors at Geismar and Lima to determine our nitrous oxide emissions baseline.

Normalized Greenhouse Gas Emissions – by Business Segment (tonnes/tonne)
  2004 2005 2006 2007 2008
Potash 0.05 0.05 0.05 0.05 0.05
Phosphate 0.67 0.62 0.54 0.59 0.61
Nitrogen 2.56 2.53 2.39 2.34 2.40
Company-wide 2.18 2.16 2.06 2.01 2.08
EN19.
Emissions of ozone-depleting substances.

PotashCorp produces no ozone-depleting substances. The company uses small amounts of chlorofluorocarbons in refrigeration and cooling systems. This substance is phased out when systems are upgraded.

EN20.
NOx, SOx, and other significant air emissions by weight.

In 2008, PotashCorp's emissions of Criteria Air Pollutants from its operations were as follows:

Criteria Air Pollutants (000 tonnes)
  2004 2005 2006 2007 2008
Nitrogen oxides 7.0 6.7 6.6 7.1 6.9
Carbon monoxide 5.4 5.3 6.2 12.0 5.3
Particulates (dust) 4.4 4.7 4.0 4.6 4.2
Sulfur dioxide 15.9 17.2 14.6 15.0 14.5

Other Significant Air Emissions (000 tonnes)
  2004 2005 2006 2007 2008
Volatile organic compounds 1.1 1.2 1.1 1.4 1.3
Ammonia 6.5 7.7 6.5 8.9 8.0
Fluoride 0.02 0.03 0.04 0.05 0.09
Hydrogen sulfide 1.4 1.3 1.3 1.2 1.3
Sulfuric acid mist 0.1 0.1 0.2 0.2 0.2
EN21.
Total water discharge and quality.
Discharges to Surface Water (000 tonnes)
  2004 2005 2006 2007 2008
Salt as brine to sea 417.48 484.51 574.03 912.80 811.84
Nitrogen compounds as N 0.79 0.71 0.87 0.66 0.76
Fluoride 9.04 9.04 12.57 18.52 17.03
Phosphate compounds as P 3.73 3.95 5.86 7.24 6.87
EN22.
Total weight of waste by type and disposal method.
Process Solid Waste (000 tonnes)
  2004 2005 2006 2007 2008
Gypsum 10,975 11,577 11,437 11,695 10,481
Waste salt to storage 8,581 10,516 6,637 9,692 8,996
Clay waste (fine tailings) 812 896 647 859 909
Waste salt and clay to mine 1,820 1,639 1,710 1,937 2,021
Salt as brine to injection wells 3,580 3,608 3,941 3,958 3,951

Non-Process Wastes (000 tonnes)
  2004 2005 2006 2007 2008
Solid waste disposed off-site 8.5 9.1 6.9 8.8 14.1
Solid waste disposed on-site 3.5 18.3 7.4 28.6 3.9
Solid waste recycled 2.9 5.0 3.6 4.7 4.8
Hazardous waste disposal 0.4 0.8 0.3 0.7 0.5
EN23.
Total number and volume of significant spills (provincial incidents).
Environmental Events and Fines (number of incidents, except as noted)
  2004 2005 2006 2007 2008
Reportable Quantity Releases (RQs) 18 20 9 6 7
Permit excursions 30 11 8 11 4
Provincial incident reports and spills 4 11 9 10 8
Total 52 42 26 27 19
Environmental fines ($) 4,970 1,100 11,860 2,200
Hazardous material incidents 24 31 21 34 24
EN24.
Weight of transported, imported, or exported waste deemed hazardous under the terms of the Basel Convention Annex I, II, III and VIII.
Hazardous waste disposal in 2008 was 500 tonnes.
EN25.
Water sources and related habitats significantly affected by discharges of water and runoff.
N/A
Products and Services
EN26.
Initiatives to mitigate the environmental impacts of products and services and extent of impact mitigation.

Understanding how our products are handled helps shape our approach to product responsibility.

We assess, manage and communicate hazards associated with our products through our representatives and via Material Safety Data Sheets (MSDS) and Product Specification documents, all of which are available on our website. We regularly update this information to help users handle our products in a safe and environmentally responsible manner.

In fertilizer, product responsibility entails not only addressing proper handling issues but educating users about proper application, as excessive use, primarily of nitrogen, can result in runoff that can adversely affect water quality. To reduce runoff, we stress a 4R program: right source, right rate, right time, right place.

To promote the proper use of fertilizer, we also educate customers by working with trade associations such as The Fertilizer Institute (TFI), the Canadian Fertilizer Institute (CFI) and the International Plant Nutrition Institute (IPNI). TFI and CFI support more than 13,000 Certified Crop Advisors in North America, who help educate growers about best management practices in areas ranging from nutrient management to soil and water quality.

We also employ a staff agronomist, Kim Polizotto, Ph.D., who works closely with industry associations, academic researchers and growers, and always stresses proper application.

EN27.
Percentage of products sold and their packaging materials that are reclaimed by category.

Fertilizer products and products sold for animal feed and industrial applications are not reclaimable.

Compliance
EN28.
Monetary value of significant fines and total number of non-monetary sanctions for, non-compliance with environmental laws and regulations.
Environmental Events and Fines (number of incidents, except as noted)
  2004 2005 2006 2007 2008
Reportable Quantity Releases (RQs) 18 20 9 6 7
Permit excursions 30 11 8 11 4
Provincial incident reports and spills 4 11 9 10 8
Total 52 42 26 27 19
Environmental fines ($) 4,970 1,100 11,860 2,200 -
Transport
EN29.
Significant environmental impacts of transporting products and materials used for the organization's operations and transporting members of the workforce.
Transportation events are spills or deviations from the Federal Railroad Administration code for rail cars carrying hazardous materials. We incurred one fine in 2008 related to broken protective housing on a rail car.
Overall Environmental Protection Expenditures
EN30.
Total environmental protection expenditures and investments by type.
Environmental Costs ($ millions)
  2004 2005 2006 2007 2008
Operating costs 90.6 107.0 113.3 123.8 148.9
Capital costs 7.9 10.6 14.2 44.1 90.9
Total environmental costs 98.5 117.6 127.5 167.9 239.8
Source: PotashCorp