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Potash

(All dollar values are CDN)
Patience Lake Facility

Patience Lake

Box 509, Saskatoon, SK S7K 3L6 | (306) 667-4300
James Couch, General Manager | E-mail James

Operations

Originally a conventional underground operation, Patience Lake was converted to a solution mining operation in 1988 after two periods of closure due to flooding. Solution mining dissolves the potash from the ore by circulating brine through the flooded conventional mine workings 1,000 meters below the surface. Patience Lake produces white standard, lawn and garden, and granular-grade potash for agriculture. Its annual capacity is 1.0 million tonnes KCl.

Significant Events

In 2007, a $110.0 million expansion was announced. Patience Lake will add 360,000 tonnes of capacity via 20 new injection wells and the pumping and piping systems required to serve them.

The brine in neighboring Patience Lake rose to an all-time high in 2007 because of two back-to-back years of high precipitation and high runoff. Considerable time and effort were put into preventing the lake from overfilling and flooding onto adjacent property. This included raising the berm and roadway on the east side of the lake, diverting water away from the lake in the spring and reactivating the brine disposal well to pump excess brine out and into the deadwood formation via a disposal well. A second disposal well will be installed next year.

The site reached three years with no lost-time injuries in December 2007.

Community Donations

The value of cash donations to local community organizations in 2007 totaled $10,659. The top recipients were the United Way, Ducks Unlimited, Diabetes Association, Canadian Cancer Society and the Saskatchewan Parkinson Disease Foundation.

The main recipient organizations of the site's in-kind contributions were Clavet High School, Village of Bradwell, Clavet Community, Regional Municipality of Aberdeen and Ducks Unlimited.

Awards

For the second year in a row, Patience Lake along with Cory, Allan and the Saskatoon office received the Campaign Chair's Choice Award for the best overall performance by a workplace campaign for the 2007 United Way of Saskatoon and Area campaign.

The site received the Saskatchewan Mining Association Safety Award for achieving a zero-injury rating.

Local Procurement

The value of goods, materials and services purchased locally in 2007 (excluding raw materials, transportation and energy) was $5.9 million, which represents 58 percent of total procurement.

Performance Trends

  2003 2004 2005 2006 2007

Annual Production (tonnes KCl)

250,683 239,061 251,033 190,156 257,000

Employment

         
# of employees 67 67 68 67 70
# of female employees 4 4 4 5 6
Gender ratio (% female/total employees) 5.9 5.9 5.8 7.5 8.6
Average tenure (years) 19.3 20.3 21.3 20.1 17.9
Absenteeism rate (% hours absent) 4.7 4.1 5.2 3.0 3.9
Employee training provided (hrs per employee) 26 30 40 53 112

Safety Performance

         
Lost-time frequency (per 200,000 hrs) 0 1.76 0 0 0
Recordable frequency (per 200,000 hrs) 5.4 8.8 5.0 3.7 3.2

Greenhouse Gas Emissions

         
GHG emissions (000 tonnes) 38.4 35.9 38.1 34.1 36.7
Normalized GHGs (GHGs/tonne production) 0.15 0.15 0.15 0.18 0.14

NPRI Air Pollutants (tonnes)

         
Nitrogen oxides 36.7 36.2 36.4 35.1 38.4
Carbon monoxide 28.0 26.3 26.0 25.0 26.9
Particulates (dust) 335.1 306.0 214.1 181.3 202.6
Volatile organic compounds 1.9 2.0 1.8 1.7 1.7

Waste to Land (000 tonnes)

         
Waste salt to storage 37.0 39.7 69.9 18.1 36.7
Waste salt and clay to mine 141.6 127.9 124.7 159.8 262

Water Use (000 m3)

         
Water withdrawn 868 1,082 761 309 457

Environmental Expenditures ($ 000)

         
Operating expenditures 201 1,207 535 290 542
Capital expenditures 397 451 1,503 817 3,476

Energy

         
Energy costs ($ million) 7.0 7.2 8.4 7.6 7.6
Energy use (TJ) 908 868 852 869 875
Energy efficiency (GJ/tonne production) 3.6 3.6 3.4 4.2 3.4

Procurement

         
Local purchasing ($ million) 1.9 2.5 3.1 3.7 5.9
Source: PotashCorp