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Potash

(All dollar values are CDN)
Cory Facility

Cory

Box 1320, Saskatoon, SK S7K 3N9 | (306) 382-0525
Kevin Coombs, General Manager | E-mail Kevin

Operations

An underground mining operation with an annual capacity of 1.4 million tonnes KCl, Cory produces white soluble and granular product, chicklets and K-Prills. Industrial product applications include water softeners and ice melt.

Significant Events

A significant expansion was announced in 2007, adding 1.2 million tonnes of potash capacity in 2010 at the cost of $890 million. Public meetings were held to provide information on the expansion of the site.

Ore supply and ore grade were low in the last part of 2007. This was addressed by moving mining equipment and requesting additional manpower.

Underground operations achieved two years lost-time injury-free. Surface operations reached three years lost-time injury-free.

Awards

For the second year in a row, the site shared the United Way of Saskatoon and Area Campaign Chair's Choice Award for the best overall performance by a workplace campaign in 2007.

Community Contributions

The value of cash donations to local community organizations in 2007 was $8,895. The major recipients were the United Way, Children's Health Foundation, Vanscoy School, Asquith School and Fairhaven Community Association.

The major recipients of in-kind contributions by the site were the Kidney Foundation, United Way, the Terry Fox Run, Joints in Motion and the Heart and Stroke Foundation.

Local Procurement

The value of goods, materials and services purchased locally in 2007 was $18.2 million. This represents 67 percent of total procurement, excluding raw materials, electricity and transportation.

Performance Trends

  2003 2004 2005 2006 2007

Annual Production (tonnes KCl)

730,000 737,000 826,000 772,000 768,000

Employment

         
# of employees 195 196 207 209 233
# of female employees 7 7 7 7 7
Gender ratio (% female/total employees) 3.6 3.6 3.4 3.3 3.0
Average tenure (years) 14.8 14.6 13.1 13.7 12.1
Absenteeism rate (% hours absent) 5.8 7.1 6.0 5.7 6.1
Employee training provided (hrs per employee) 78 80 43 61 35

Safety Performance

         
Lost-time frequency (per 200,000 hrs) 0 0.5 0.4 0 0.4
Recordable frequency (per 200,000 hrs) 1.4 5.6 4.1 2.2 5.4

Greenhouse Gas Emissions

         
GHG emissions (000 tonnes) 97.0 39.0 37.1 36.6 35.0
Normalized GHGs (GHGs/tonne production) 0.13 0.05 0.05 0.05 0.05

NPRI Air Pollutants (tonnes)

         
Nitrogen oxides 126.6 120.9 34.9 35.1 34.1
Carbon monoxide 108.0 101.7 32.4 29.7 29.4
Particulates (dust) 643.0 632.0 527.0 475.0 412.0
Volatile organic compounds 9.96 9.72 3.64 4.01 2.48

Waste to Land (000 tonnes)

         
Waste salt to storage 608.2 794.2 914.7 653.7 864.3
Clay waste 107.0 100.7 107.7 98.9 109.0
Salt in brine injection well 1,013.2 897.9 904.0 1,029.9 847.3

Water Use (000 m3)

         
Water withdrawn 1,698 1,586 1,485 1,448 1,442

Environmental Expenditures ($ 000)

         
Operating expenditures 1,440 2,842 1,438 2,137 1,662
Capital expenditures 143 392 407 435 590

Energy

         
Energy costs ($ million) 24.2 24.3 29.4 23.9 23.7
Energy use (TJ) 3,263 3,143 3,234 3,048 3,218
Energy efficiency (GJ/tonne production) 4.50 4.26 3.91 3.95 4.19

Procurement

         
Local purchasing ($ million) 9.6 14.8 18.4 15.6 18.2
Source: PotashCorp