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Nitrogen

(Volumes are in tons)
Geismar Facility

Geismar

PO Box 307 Geismar, LA 70734 | (225) 621-1500
Hanson Leonard, General Manager | E-mail Hanson

Operations

Geismar produces nitric acid and nitrogen solutions as well as phosphate fertilizer and industrial products. It is the largest US producer of nitric acid, with 930,000 tons of capacity. Production of ammonia has been suspended indefinitely. The annual phosphoric acid capacity is 223,000 tons.

Significant Developments

Significant developments in 2007 included:

  • The site's highest score on safety in the Organizational Cultural Diagnostic Instrument survey
  • Zero OSHA recordable injuries
  • Zero lost-time injury rate
  • Achieved targeted urea and UAN production for all 12 months utilizing imported CO2
  • Highest level ever of employee donations to both the United Way and March of Dimes

Community Relations

Geismar participates in two Community Advisory Panels (CAP), which held 24 meetings in 2007. Issues discussed included plant information, local community concerns, plant expansions and shutdowns. Speakers from various agencies (Department of Environmental Quality, Area Operating Process Technology Program and US Coast Guard) gave presentations to inform CAP members on various issues.

Community Donations

Cash contributions to local community organizations distributed by the plant totaled about $52,468 in 2007. The principal recipients were the United Way campaign, March of Dimes, Habitat for Humanity, Adopt-a-School and the American Cancer Society.

The value of in-kind contributions in 2007 was $73,000. The main recipients were the Parker House/Family Resource Center facility, March of Dimes, Youth Oasis, Baton Rouge Area American Cancer Society and Baton Rouge Green.

Educational Initiatives

Geismar provides scholarship funding through its membership in area industry groups (East Iberville Industrial Group and the Career Builders industry):

  • 14 PTEC scholarships of $3,000 each for two years are available for residents of Ascension Parish.
  • Residents of Iberville Parish can qualify for four academic scholarships of $6,000 each for four years; 2 PTEC scholarships of $3,000 each for two years, and two one-time technical scholarships of $1,000.

Geismar has an Adopt-A-School partnership with G.W. Carver Middle School. It participates in an Engineer Intern Program with Louisiana State University and has received an Incumbent Worker Grant for Louisiana Community College in Sorrento.

Awards and Recognition

In 2007, the Geismar facility received the Outstanding United Way Campaign Award, the Second Place Team Award in the March of Dimes Walk America and the March of Dimes Outstanding Sponsorship award.

Procurement

The value of all goods, materials and services purchased locally in 2007 (excluding raw materials, transportation and energy) was $18.9 million, which represented 73 percent of procurement.

Performance Trends

  2003 2004 2005 2006 2007

Annual Production (000 tons)

         
Nitrogen solutions 276 0 130 108 573
Nitric acid 649 574 626 585 771
Phosphoric acid 182 188 203 162 172

Employment

         
# of employees 205 132 131 139 139
# of female employees 20 20 20 20 20
Gender ratio (% female/total employees) 9.8 15.2 15.3 14.4 14.4
Average tenure (years) 14.3 14.3 14.2 14.3 14.3
Absenteeism rate (% hours absent) 4.2 3.2 2.9 1.8 3.2
Employee training provided (hrs per employee) 81 117 249 48 81

Safety Performance

         
Lost-time frequency (per 200,000 hrs) 0 0 0 0.7 0
Recordable frequency (per 200,000 hrs) 1.5 0 0.7 1.9 0

Greenhouse Gas Emissions

         
GHG emissions (000 tons) 1,399 1,057 1,131 1,103 1,530
Normalized GHGs (GHGs/ton N production) n/a 8.55 6.82 7.18 4.86

Criteria/Significant Air Pollutants (tons)

         
Nitrogen oxides 462 167 170 190 426
Carbon monoxide 147 160 203 281 425

Emissions to Water (tons)

         
Ammonia as N 22.0 11.2 31.9 40.6 25
Total nitrogen as N 27.7 55.1 106.0 155 86

Water Use (million gallons)

         
Water withdrawn 2,824 4,530 2,834 1,880 4,758
Recycled water 1,927 1,711 2,000 1,606 1,695

Environmental Expenditures ($ million)

         
Operating expenditures 5.4 6.1 7.2 6.7 7.8
Capital expenditures 3.9 1.9 0.8 1.8 2.9

Energy

         
Energy costs ($ million) 35.6 6.4 8.5 12.8 14.8
Energy use (BBtu) 4,837 600 903 719 999

Procurement

         
Local purchasing ($ million) 28.4 25.0 21.7 42.1 18.9
n/a=not available
Source: PotashCorp